Microcomputer Controller

Microcomputer Controller - FCS-2100 In our relentless pursuit for better operating functions, and to enhance the flexibility and stability of our machines, FCS has made great investments in R&D. As a result of all these efforts, we are proud to introduce to the market the all-new FCS-2100 microcomputer controller. The FCS microcomputer controller is compatible for both semi-close loop and close loop hydraulic system. Additionally, it has a user-friendly graphic operation interface, curve on line inspection function, and central managed network connection to better machine control. This makes it the perfect profit-generating tool. 1. Injection Parts Equipped with five-stage injection, four-stage constant pressure, three-stage back pressure, two-stage forward and backward carriage (option), and pressure hold position switch, etc. Back pressure setting on screen directly facilitates setting and control. In addition, it has non-stage sloping ratio holding pressure to ensure smooth and stable pressure hold motion. Precise injection point and pressure hold position switch allows for high precision and high stability injection. Injection and forward and backward carriage (option) use linear potentiometer. Provides accuracy of up to +-0.1mm for injection control and carriage route. Capable of simultaneously record and display temperature curve of 360 molds, injection pressure curve (option), injection speed curve, injection end, pressure hold switch point and pressure hold finishing point curve. System stability is obvious and has the function of historical curve comparison with accuracy of up to +-0.1mm. With a 12 zone PID barrel and SSR-solid state temperature control, it has a +-0.5C. It also has abnormal temperature and electrical wire disconnection alarm function, and min. and max. value setup function. Protects the screw with low starting temperature to prevent accidental damage. Screw wait function ensures no temperature difference experienced between internal and external of barrel. Weekly pre-heat, sustain heat and barrel auto-heating functions. 2. Mold Clamping Parts Has four-stage control on mold closing and opening, and two-stage control on ejection. Clamping and ejection use linear potentiometer, controlling clamping and ejection route to a precision of +-0.1mm. Ejector functions include vibration ejection, cycle ejection, fix ejection and single ejection. With the usage of electrical eye, ejection time can be shorten automatically. Equipped with highly sensitive screen-controlled low-pressure mold closing protection. Ensures the safety of users and the machine. Clamping force can be set directly from the screen and has 10-second auto mold and clamping force adjusting function. This save time and labor. Toggle uses auto lubrication. Lubrication setting can be operation from the monitor panel. 3. General Parts The slim and colorful touch-screen panel is made of PET and it is durable, dust-proof and oil-proof. 10.4" LCD (optional for color screen) has a resolution of 640x480 and low reflection surface for easier reading at any angle. 32bit central processor with response speed as fast as 1.2ms, it enhances sensitivity and stability. Has the ability to set functions of pressure and flow stopping ratio. It can set the start and end sloping ratio for each stage. This makes the machine motion smooth and quiet. Has value reference setting and online operation assistance statement function, it facilitates data setting. Has power-off memory storage with 120 sets mold data memory and file management function. Saves up to 96 abnormal alarm records and 32 amendment records. With animated graphics, it can monitor every motion of pressure, speed, time and position, and abnormal marking prompt function. Has SPC production control function and RS232 interface, and can be connected to the printer to print out data. An optional feature for RS422 includes computer network connection. Capacitating with production control information system, it can process complete factory management and quality parameter inspection, and even remote monitoring via internet. Inferior goods inspection with continual alarm function. You can define the conditions for injection end, injection time, cycle time and product weight to automate inspection of inferior goods. Presets output quantity and packing quantity. Has the ability to do mock up calculations for material costs, it can estimate and updates production cost automatically. Multi-level code protection allows differing levels of access according to authorized levels. With hardware lock function, it can prevent unauthorized changes to molding parameters. With hardware mold set design, it has six linear potentiometer and two-encoder interface. This makes the function flexible and is able to be equipped with injection pressure sensor and mold cavity sensor to control the molding conditions accurately. Multi-language choices: English, Chinese, Portuguese, Vietnamese, Spanish, Turkey, Norway. Screen protection and power saving functions: screen will turn off if left untouched for 3 mins. Auto detection function facilitates abnormalities detection. Input/output point inspection and I/O real-time simulation abilities diagnose operation in a fast and accurate manner. Molding set program design, short development time. Any new added function can be upgraded via BIOS to boost machine's performance. Three-color alarm design for better indication of operation situation. Online inspection and revision capabilities. Compatible with close loop, semi-close loop and servo hydraulic system to enhance the stability and precision of the machine. Equipped with power stabilizer to protect the CPU. Spare robot standard interface and quick mold change system line.