Thermal Spray/Combustion Processes

The spray material in wire form is fed continually into a fuel gas-oxygen flame where it is melted by the heat of that combustion. Compressed air surrounds the flame and atomizes the molten tip of the wire. This accelerates the spray of molten particles towards the prepard workpiece surface. Combustion wire spray is a common choice for machine element repair and corrosion coatings. Either hard (higher melt temperature) or soft (lower melt temperature) wires can be used.