Pharmaceutical Machinery & Equipment

SHX-A series ampoule washing-drying-filling-sealing linked unit is designed and developed by our factory on the base of importing, digesting and absorbing foreign advanced technology, and on the collection of design and manufacture experiences of 30 years on small volume liquid filling linked production line, it is a linked production line applicable for ampoule production. SHX-A ampoule washing-drying-filling-sealing linked unit is composed of KCQ80 (60) (40) series ampoule ultrasonic washing machine, SHMR600/43 (SLAL400/32) sterilizing dryer, and AKGFS8 ampoule filling-sealing machine (can be used for antibiotic bottle filling, stopper adding or stopper semi adding, too). It is applicable for water and air spray washing alternately the B type easily broken retort ampoule, hot air laminar dry and sterilize, multiple needle filling and sealing. The whole machine is under PLC control, it can be linked controlled, and it can be operated with single machine. The working state of each position can be automatically supervised, and it is displayed by light pole, or by man-machine interface. In the clean room, detector may be mounted for site supervision, and automation control level is high. This machine has PC automatic checking function, once the machine is failed, it can shut down the machine immediately and display the failure position and display trouble shooting for easy repair. The vertical ultrasonic wave washing machine is designed with over-load protection device, once the main shaft is over-load, it will shut down the machine immediately. On the washing control cabinet, there are lights feedback the working states of the filling machine and visual talking, or man-machine interface display and control. The operator can know the working state in the cleaning room at any time. The sterilization dryer uses surface cooler technology, it completely realizes no-suction wind and zero discharge. The table of the filling machine is step type for easy washing, it has optional peristaltic pump, glass pump and ceramic piston pump for customer to choose. The application of the servo motor driving, PLC, frequency converting speed regulation and the technology coordinating each functional mold with servo motor makes the control system reach the world advanced level. The control operation can also provide visual talking device according to customer's requirement. The global qualified rate can reach to above 99%.Model No. SHX-A ampoule linked production line Type of unit KCQ40 ampoule ultrasonic wave cleaning machine SZAL400/32 tunnel sterilization dryer AGS8 ampoule filling and sealing machine KCQ60 ampoule ultrasonic wave cleaning machine ASMR600/43 tunnel sterilization dryer AGS8ampoule filling and sealing machine KCQ80 ampoule ultrasonic wave cleaning machine ASMR600/43 tunnel sterilization dryer AGS10 ampoule filling and sealing machine Applicable specification 1ml 2ml 5ml 10ml 20ml ampoule 1ml 2ml 5ml 10ml 20ml ampoule 1ml 2ml 5ml ampoule Max. capacity 1ml 2ml 13200 ampoule/hour 5ml 11000 ampoule/hour 10ml 9000 ampoule/hour 20ml 6000 ampoule/hour 1ml 2ml 21000 ampoule/hour 5ml 16000 ampoule/hour 10ml 12000 ampoule/hour 20ml 7000 ampoule/hour 1ml 2ml 24000 ampoule/hour 5ml 18000 ampoule/hour Filling precision Conforming to ( Pharmacopoeia of the People’s Republic of China ) Filling pump precision ≤±2% Qualified product rate ≥99% Distilled Water 0.25 Mpa 50 C 0.3 m 3 /h 0.25 Mpa 50 CC 0.45 m 3 /h O.25 Mpa 50 C 0.6 m 3 /h Power 49.44 kW Suction rate 17m 3 /h Extreme vacuum 150mbar Vacuum Suction rate 17m 3 /h Extreme vacuum 150mbar Number of operators 3 Outline Dimension 8920×2295×2350 (mm) 8920×2345×2350 (mm) Weight 6300 kg 6400 kg SHMR600/43(SZAL400/32) Ampoule tunnel sterilization dryer Ampoule tunnel sterilization dryer is designed and manufactured by our factory on the base of importing, digesting and absorbing foreign advanced technology. It is mainly used on the injection linked production line of pharmaceutical factories. It can continuously dry, sterilize and remove pyrogen of the washed ampoule or big / small glass medicine bottle. Due to using heating of "Hot air laminar flow", the heating is constant and even, the sterilization time is short with good sterilization effect, and the production capability is high. Main specifications Model number AGS8 AGS10 Max. production capability 1ml , 2ml 22000 bottle/h 5ml 17000 bottle/h 10ml 12000 bottle/h 20ml 7000 bottle/h 1ml , 2ml 24000 bottle/h 5ml 18000 bottle/h Number of filling needles 8 8 Filling precision Conforming to (Pharmacopoeia of the People’s Republic of China ) Filling pump precision ≤±2% Vacuum tech. parameters Suction rate 17m 3 /h Extreme vacuum 150mbar Power supply Ac380V/50Hz General power kW 2.4 Weight kg About 2000 Outline dimension mm (L ×W×H ) 3600×1500×1400