RP quilt production line is suitable for 0.8D- 6D quilt material, this machine will be customized according to user demand to the best effect and productivity. 1. Opening Machine Machine Width: 1000 mm Diameter Of roller: φ 400mm Speed of conveying apron: ≤ 10m/min Output: 100~180kg/h Power: Main drive 4kw, feed-in roller0.75kw, fan2.2kw, the total power6.95kw. 2. Feeding Machine It is suitable to blend the opened fibre in full, and deliver them to next procedure evenly. The amount of fibre storing is controlled by photoelectric, while the quantity of fibre feeding is controlled by vibrating plate which is adjustable. The amount of fibre outlet is controlled by photoelectric, the fibre in cotton box transported by spiked apron whose specification is1370*3800mm. There is a protection plate at the end of cross section of the beater, which could prevent the fibre entwined. The beater with diameter of φ 310mm, whose surface is fixed by three screw. The machine frame is weld by high grade carbon steel with δ 8mm thickness. Stress was completely eliminated after quality determined. The motor of vibrating is 0.75kw*6 normal motor. The spiked apron is droved by 1.5kw timing motor and 80/10: 1 worm wheel. Machine Width: 1400mm Production Output: 100-180kg/h Power: 2.25 kw 3. Single Cylinder, Double Doffer Carding Machine(φ 850) The cylindricity of all the rollers≤ 0.05mm, to insure the balance of static state and dynamic state. Cylinder Run-out: ≤ 0.05mm Cylinder Diameter: φ 850mm Doffer Diameter: φ 492mm Working Roller Diameter: φ 130mm Stripping Roller Diameter: φ 79mm Take-in Roller Diameter: φ 241mm Production Output: 100~160kg/h(based on first grate of 6D chemical fiber ) Power: Cylinder 7.5kw, Doffer 1.5kw, Feed-in 0.75kw. 4. Cross Lapper Power: This machine is used to laying the carded fibre into certain width and thickness for next procedure. The frame of machine modified foreign structure completely and the main frame is bend plate structure, which enjoys enough strength and stability. The rail is resistant to oil leaking. The thickness of straight side is δ 8mm and that of cross side isδ 6mm Web laying has separate frequency conversion controlling that could ensure the smoothness and evenness of fibre web Reciprocal controlling by signal colour-infrared rays switcher or PFK controlled by OMLOM electric switch. All the motors are controlled by frequency conversion The bottom apron of cross lapper could adjust to the height of 500mm. The bottom apron and input apron are made of wood. The input apron is made of anti-static PVC apron. Input Apron Width: 1700mm Output Apron Width: 3200mm Output Apron Speed: 1-8m/min adjustable Lapping Apron Speed: 20-40m/min adjustable Reciprocal action adopts toothed belt in-phase driving. All the parts of drivers are specially designed with weight-light and high intensity. Web Irregularity: ≤ 5%(three points at left, middle and right ) Power: Reciprocate 2.2kw with 100/10: 1worm wheel, slanting apron and reciprocating apron 1.5kw with 80/10: 1worm wheel. The speed of drive could adjust according to the need of product. 5. Computerized Cutter It is suitable for all the materials such as cotton, wool, fibre, etc. Counted electronically, and cut at fixed length automatically Machine Width: 3200mm Production Capacities: 60 beds/h Power: 1.5kw 6. Computerized Covering Machine It is suitable for all the materials such as cotton, wool, fibre, etc. Counted electronically, makes cashing-in exactly and smoothly. Width: 3200mm Production Capacities: 60 beds/h Power: 1.1kw
