America Hot Concrete pipe Induction Hardening Equipment Production Line XG-160B: 1). 0.15MPA≤ Water pressure≤ 0.3MPA 2). Input power: 160KVA 3). Input voltage: 380V 50Hz 4). Max input current: Single phase 250A 5). Oscillating frequency: 20-40KHz 6). Inverted power≤ 160KVA 7). Perfect function of protect itself, such as over-voltage, over current, lack of water, phase fail, over hot, etc. 8). Digital auto-control, it has the function of manual, automatic and heating-keeping-cooling divide period to control. 9). Auto tracking frequency, the power can infinitely variable control. 10). Special cycle cooling system, make sure the machine work continuously.No. Configuration Quantity Advantages and necessity Technique data 1 CNC quenching machine OneSet 1. Loading and unloading easyBall screw and high precision2. Good stability, long life.3. Linear Guides 1. Workpiece rotation speed: 0~400turn/min;2. precision: 0.01mm;3. running speed: 0-6m/min 2 Smart center console OneSet 1. The centralized control of the central microprocessor and PLC; 2. high degree of automation, enabling a key operation is completed; 3. centralized control, easy operation, not easy mistakes, product qualification rate is high. Can be preset up to 100 programs, save more scientific process planning. 3 Infrared closed-loop temperature control system OneSet 1. with a temperature control system (speed, power, etc. ), will avoid the result of voltage fluctuations, human factors, such as light intensity caused by the actual temperature difference between the desired temperature to ensure the consistency of the heating temperature to ensure product absolutely consistent quality. 2. high precision temperature control, up to ± 10 C 1. Temperature range: 300 C-1300 C2. Measurement Accuracy: ± 5 C3. Repeat accuracy: ± 0.5% 4. Response time: 10ms (95%) 5. target: laser targeting (Class 2 laser, the maximum output power 1Mw, 650nm) 4 IGBT heating machine One set 1.50% energy saving than the tube, than the SCR efficiency of 20%, the processing power per ton of steel is not higher than 300 degrees 2. small size, easy to move, no million-volt high risk, no radiation, no damage to the operator; 3. hardened layer control, depth, appropriate, high rate of qualified products, solve the hardened layer shallow tube equipment, tube life is short, deep hardened layer silicon device, explosive and high rate of waste management issues; 4. high reliability and stability. 1. Input voltage: Three-phase 380.50HZ 2. oscillation frequency: 20-40KHZ 3. adaptive load oscillation frequency, power factor up to 95% or more; 4. with water, phase, over voltage, over current automatic protection devices. 5 Closed-cycle cooling machine One set 1. resistant, closed cooling, temperature control and high precision; 2. eliminate scale, impurities hazards; 3. less water and small area 1cooling capacity: 180600kcal/h2work pressure: 0.25Mpa.3 cooling machine 6 Closed-cycleQuenching medium cooling machine One set 1quenching medium temperature constant; 2quenching medium flow pressure constant, quenching process consistency high. Cooling quenching medium 7 Special induction coil trestle One set 1 coaxial design, the minimum loss; 2 multi-point support, no deformation, long life; 3Quick connector, easy to operate; 4special copper with high mechanical properties and electrical properties; Length 4 meters 8 Induction coil 3 1. special make, heating and water, pump distortion min.2. replacement convenient, low cost.
